Custom cases and containers are essential for securing valuable equipment, products, and supplies across various industries, including military, medical, and sports. Whether transporting electronics or showcasing products at trade shows, choosing the right case is critical to ensure the items arrive securely and optimally.

ZERO Manufacturing is an industry leader in providing protective enclosure solutions! We have over seven decades of experience, enabling us to focus on delivering high-quality deep-drawn and fabricated cases, containers, and assemblies. We also cater to various industries, including aerospace, industrial, medical, oil and gas, logistics, electronics, and telecommunications.

Types of Cases and Containers

There is no one-size-fits-all solution when it comes to cases and containers. Different equipment, products, and merchandise types require different protection and enclosures. The following are some of the most popular types of cases available:

Carrying Cases

Carrying cases are protective enclosures designed to securely transport equipment, products, and supplies from one location to another. They come in several shapes and sizes and may feature handles, straps, or wheels for easy transportation. They can also be made from different materials — such as molded plastic or  aluminum — and may have foam padding or inserts.

Shipping Cases

Shipping cases are specifically designed to withstand the rigors of shipping and transportation. They are typically made of rugged materials like molded plastic or aluminum and are constructed to provide maximum protection to the contents. They also come in many shapes and sizes and may include paddings to cushion the items from impact, shock, or vibration during transit.

Demo Cases

Also known as presentation cases, demo cases showcase products, samples, or prototypes during sales presentations, trade shows, or other events. They are often made of high-quality materials such as aluminum or molded plastic. Moreover, they typically feature custom branding or labeling to help with product identification and promotion.

Rackmount Cases

Rackmount cases securely mount and transport electronic equipment, like servers, audio and video equipment, and networking devices. They are usually designed to fit standard rack units used to mount and organize electronic equipment. They also often include ventilation systems to regulate temperature and prevent overheating of the electronic equipment.

Storage Cases

Storage cases are designed for the long-term storage of equipment, products, and supplies. They may be equipped with locking mechanisms, release valves, and custom foam inserts to help ensure the safety and security of stored items. Some cases may also be stackable, allowing for easy and efficient use of storage space.

Materials Used for Cases and Containers

Choosing the right materials for a case or container is crucial to protect the contents during transport. Different materials’ varying properties affect their durability, weight, strength, and resistance to impact, water, and temperature. The following are the most commonly used materials for cases and containers:


High-density polyethylene (HDPE) is a popular plastic used in container manufacturing due to its high strength-to-density ratio, impact resistance, and lightweight nature. It is also known for its ability to withstand UV radiation and moisture exposure, making it an ideal choice for outdoor applications. Other plastic types, such as Acrylonitrile Butadiene Styrene (ABS) and polycarbonate, are also common due to their high strength and durability.


Aluminum is regarded for its high strength-to-weight ratio, making it suitable for cases that must withstand heavy impact and other physical damage. It is also easy to clean and maintain, perfect for frequently used containers exposed to dirt and other contaminants. Furthermore, aluminum cases can be coated in many colors and textures to complement a company’s logo or design.

Rigid Foam

Rigid foam cases are commonly used to carry delicate electronics, scientific instruments, and other fragile items requiring high protection levels. They are made from closed-cell polyethylene or polyurethane foam, which are lightweight and durable materials.

The Importance of Customization in Case and Container Manufacturing

Customization is essential to case and container manufacturing since it enables companies to create enclosures tailored to their specific needs. One of the primary advantages of customizing sections is that it guarantees a perfect fit for the items being transported or stored. This is especially crucial when dealing with delicate or sensitive equipment needing precise dimensions and protection.

In addition, customization allows companies to design containers accommodating multiple products or specialized equipment. This can help streamline the transport and storage process while reducing the risk of damage.

Common Customization Options

Custom cases and containers offer several customization options that cater to diverse industries and applications. These options ensure that the enclosures meet specific requirements, providing optimal protection and convenience for transporting or storing items. Here are examples of common customization options:

Foam Inserts

Foam inserts ensure that the equipment or products remain in their designated positions and stay protected throughout shipping. They are tailor-made to fit the specific shapes and sizes of the products transported or stored. They can also be designed with different firmness, density, and thickness levels to meet the particular needs of specific applications.

Locking Mechanisms

Locking mechanisms are particularly important for carrying cases with sensitive or valuable items such as electronic equipment, medical devices, or expensive tools. Some mechanisms include combination locks, key locks, or even biometric locks, which use fingerprint or facial recognition technology to unlock the case. Others can also be integrated with alarms or sensors to provide additional security measures.

Labeling and Branding

Custom labeling and branding allow companies to make a statement and leave a lasting impression on their customers. It can be created in various materials, sizes, and shapes depending on the specific needs. For example, labels can be printed on vinyl, polycarbonate, or other materials that are durable and resistant to wear and tear. In addition to branding, this feature can also be used to provide additional information, such as handling instructions or hazard warnings.

Special Features

Custom cases and containers can incorporate special features to enhance their functionality. For instance, cases designed for transporting heavy equipment over long distances can be equipped with built-in wheels. Telescoping handles can also be added to make pulling or pushing the case easier, reducing the risk of strains and injuries.

Other examples of special features are as follows:

  • Ventilation systems
  • Removable trays or shelves
  • Custom compartments or dividers
  • Integrated power sources or charging ports
  • Water-resistant or waterproof seals
  • Tamper-evident features

ZERO Manufacturing: Your One-Stop Shop for Custom Cases and Containers

Looking for the best protective enclosure solutions provider? Look no further than ZERO Manufacturing! We are experts in producing top-quality deep-drawn and fabricated cases, assemblies, and enclosures for various industries. Our team can also work with you to create a custom solution that meets your budget and schedule with all the necessary features.

Contact us today for more information!