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Author Archives: Justin Jones

1. Deep-Drawn Container Process and Applications

   September 14, 2023 5:54 am Leave a Comment

   A deep-drawn container is a type of metal enclosure made through deep-drawing. It is a metalworking process for producing three-dimensional components from sheet metal or other flat materials. Examples of containers include cylindrical cans, pots, pans, cups, and hollow shapes.

   This article will delve into the deep-drawing process and the common applications of a deep-drawn container or component.

   How Deep-Drawing Works

   Deep drawing typically utilizes a mechanical press, consisting of a die and a punch, to deform sheet metal. The blank sheet metal is cleaned to remove contaminants before being lubricated to reduce friction. Then, it is pressed against the die — a precisely formed chamber determining the required shape.

   The punch forces the metal into the die as it lowers, causing it to distort and take the shape of the cavity. In other words, the punch’s force causes the material to flow and stretch, resulting in the required depth. The technique is repeated until the ideal form is obtained.

   Common Deep-Drawn Container and Part Applications

   They offer exceptional storage capacity within compact dimensions, making them ideal for wide-ranging applications across various industries. Here are some of their most common uses:

   Aerospace and Defense

   One key advantage of containers in aerospace and defense is their high strength. The deep-drawing process results in parts that can withstand harsh environments, vibrations, and mechanical stresses. This protects sensitive equipment, electronic components, and delicate instruments during storage and transportation.

   Automotive

   Deep drawing is a crucial technique in the automotive industry. The parts and containers find applications in fuel tanks, exhaust systems, oil filters, and fluid reservoirs. Precision, strength, and space optimization are paramount in automotive manufacturing, and deep-drawn components support increased capacity while minimizing the overall space required in vehicles.

   Industrial and Manufacturing

   Deep drawing can create containers with consistent dimensions and sturdy walls. This durability enables them to endure the rigors of industrial environments, including heavy loads, mechanical impacts, and exposure to chemicals or harsh conditions. These containers can also safely store and protect metal parts, electronic components, spare parts, and industrial tools.

   Medical and Pharmaceutical

   Ease of sterilization is a significant benefit of deep-drawn containers in the medical and pharmaceutical industries. They can undergo various sterilization methods — such as autoclaving, gamma irradiation, or chemical sterilization — without compromising their structural integrity. This ability to withstand different processes ensures they remain free from harmful microorganisms and contaminants.

   Find Your Perfect Custom Container Solution With ZERO Manufacturing

   ZERO Manufacturing is a trusted leader in producing high-quality deep-drawn and fabricated cases, assemblies, and enclosures! Our extensive experience enables us to deliver exceptional custom cases tailored to your requirements. We also source premium materials, ensuring your case provides superior protection and functionality.

   Contact us today to take the first step toward finding your ideal enclosure solution!

2. How To Get the Right Modular Containers

   September 13, 2023 4:31 am Leave a Comment

   Modular containers are standardized in size and shape, enabling easy transportation and assembly. These containers have also gained popularity in various industries due to their cost-effectiveness, versatility, and ease of use. They are often used in aerospace, military and defense, industrial, and oil and gas.

   The most common use of these containers is in the shipping industry. Standardized freight containers are used to transport goods across different modes of transportation, including ships, trains, and trucks.

   However, it is important to note that not all containers are designed equal. Several factors can differentiate them, including size and configuration,insulation and climate control features, and customization options. This article will examine each aspect to ensure the container performs its intended function effectively.

   Factors To Consider During Container Selection

   Selecting the right container is a crucial decision that can significantly impact the success and efficiency of the project or application. The following are some of the most important considerations during the container selection process:

   1. Size and Configuration

   Modular containers come in various sizes.20-foot and 40-foot containers are standard options, and custom sizes are available to cater to specific requirements. Given the options, it is essential to evaluate the available space, transportability, and intended application to determine the appropriate dimensions.Additionally, potential expansion or scalability requirements must be identified.

   The configuration refers to the layout, design, and placement of doors, windows, and partitions. Evaluating how these elements align with the project’s functional requirements is crucial. For instance, containers with multiple entry points and strategically located windows can improve accessibility, natural lighting, and ventilation.

   2. Construction Materials

   The construction materials of a modular container play a significant role in its durability, strength, and overall performance. Here is an overview of the importance of construction materials in container selection:

   Aluminum

   Our modular containers at ZERO Manufacturing are designed with a unique construction that minimizes weight while maintaining exceptional strength. This strength-to-weight ratio ensures maximum protection for cargo, all while minimizing transport costs. In fact, the savings in cargo and shipping expenses alone can often offset the container’s initial cost, making it a cost-effective choice in the long run.

   Coatings and Treatments

   Some containers feature additional coatings or treatments to enhance their durability and performance. These may include anti-corrosion treatments, such as zinc coatings or epoxy paints, that provide an extra layer of protection against rust and corrosion.

   3. Insulation and Climate Control Features

   Insulation regulates the internal temperature of a container, preventing heat gain in hot climates and heat loss in frigid climates.

   In addition, climate control systems can be installed to further regulate the interior environment. These include HVAC systems, fans, ventilation, and heating and Cooling units

   4. Mobility

   The containers are designed to be portable and easily transported. Typically, they have corner castings and twist-lock mechanisms that enable safe layering and interlocking during transport. This allows for efficient loading and unloading onto vehicles, ships, and trains, making them ideal for logistics and shipping applications.

   5. Customization Options

   Customization options allow the tailoring of the container to specific needs and optimize its functionality. For instance, door and window configurations can be modified to improve accessibility and ventilation. Optional features may also include strategically located sliding doors, roll-up doors, and extra windows. ZERO Manufacturings customization options include the following:

   • Drop and vibration protection systems
   • Wheels and rollers
   • Custom hardware
   • Humidity indicators
   • Multiple finishing options (epoxy primer, glossy paint, lusterless paint, camouflage paint, anti-glare finish)
   • Chem Film
   • Marking options (silk screening, stenciling, engraving, labeling)
   • Top opening, pallet and shroud, split, or double-ended
   • Clean room environment

   Discover the Best Custom Containers and Cases at ZERO Manufacturing

   ZERO Manufacturing has over 70 years of experience manufacturing top-notch deep-drawn and fabricated cases, assemblies, and enclosures for diverse industries.Our expertise allows us to deliver custom cases tailored to your requirements, ensuring they align with your budget and timeline. We also utilize advanced manufacturing techniques, state-of-the-art equipment, and premium materials.

   Contact us today, and our team will collaborate with you to identify the ideal enclosure solution!

3. What To Look For in Transit Cases

   May 16, 2023 5:41 am Leave a Comment

   Investing in high-quality equipment or gear often requires a substantial financial commitment. However, it is crucial to recognize that the equipment is often delicate, sensitive, and valuable, thus exposing it to potential damage during transit. For companies and businesses, such damage can result in significant financial losses and disruptions to operations.

   Transit cases are the perfect solution for securing valuable equipment while moving, regardless if they are being moved via air, land, or sea travel. Also known as transport cases, they are purposefully designed to offer maximum protection against any probable damage. They also come in various sizes and styles, from hard cases to soft cases, and provide features to keep the gear safe and secure.

   Nonetheless, with so many options, deciding which one to go for can be overwhelming. Here is an overview of the features and factors that matter most when it comes to transit cases:

   1. Size and Compatibility

   It is critical to consider the size and compatibility of the case, as the wrong size can leave the equipment vulnerable to damage. Ensuring it fits the gear snugly is also crucial to prevent it from moving around. This is especially important for fragile and sensitive equipment that can be easily damaged with the slightest movement.

   Additionally, some carriers are designed to be compatible with specific types of equipment — such as cameras or musical instruments — and they provide tailored protection. The cases also often have a customized foam interior that perfectly fits the gear and helps to absorb shock during transit.

   2. Durability

   The materials used in its construction can determine the case’s strength, weight, and overall quality. Typically, hard carriers are known for their durability, as they are constructed with sturdy materials such as hard plastic or metal. These materials offer excellent protection against impacts, drops, and other physical damage.

   Soft carriers are also reliable and can provide excellent protection when made from high-quality materials, such as thick nylon or canvas. They are also generally lighter and easier to carry, making them ideal for travelers requiring more mobility.

   3. Padding and Protection

   Most carriers are designed with foam padding or other shock-absorbing materials, providing a cushioned barrier between the equipment and the case’s exterior. This helps absorb any sudden shocks or impacts that may occur. Additionally, some cases feature customizable foam interiors tailored to fit the equipment’s shape, creating a snug fit and reducing the potential for any movement.

   The following are some of the most common padding and protection options:

   • Reinforced corners
   • Water-resistant coatings
   • Impact-resistant shells
   • Rubberized feet
   • Protective dividers

   4. Security

   A locking mechanism is one of the primary security features to look for in a case. Some transport cases come with built-in or combination locks, while others may require a separate padlock or cable lock.

   Another feature to consider is the type of closure used. Most carriers feature latches or other locks that provide a secure seal, preventing them from accidentally opening. Others may use zipper closures that can be locked with a padlock or other security device.

   5. Portability

   When selecting transit cases, look for those with handles, wheels, or straps that make them easy to carry and maneuver. It is also crucial to consider the carrier’s size and weight, as those that are too large or heavy may be challenging to transport. Cases worn as backpacks or shoulder bags can also be a great option if traveling on foot.

   6. Cost

   Investing in high-quality transit cases is often worth the cost, as it provides superior protection and can last for many years. However, it is essential to balance the carrier’s price with the budget and the value of the protected equipment. The carrier’s materials, construction, and additional features should also be considered when comparing costs.

   ZERO Manufacturing for the Best Custom Containers and Cases

   For over 70 years, ZERO Manufacturing has become the leading manufacturer of deep-drawn and fabricated aluminum and molded plastic cases, assemblies, and enclosures! We cater to various industries, including aerospace, industrial, medical, oil and gas, logistics, electronics, and telecommunications.

   Whether you require a custom solution or one of our existing products, our team will work with you to provide a solution that meets your needs. Contact us today to learn more about our products and services!

4. How To Find the Right Carrying Cases

   April 13, 2023 7:29 am Leave a Comment

   Carrying cases are essential for transporting fragile or delicate products like electronics, cameras, tools, or other equipment. By researching and comparing different options, finding a case that offers the perfect balance of protection, functionality, and value is easy. However, selecting the right one can be challenging with so many products on the market.

   There are several factors to consider before selecting the right one. These include size, weight, padding, material, features, and budget. In this article, we will discuss the key considerations in finding the right product to help ensure that all valuable products stay safe and secure.

   Factors To Consider in Carrying Case Selection

   Carrying cases come in all shapes and sizes, and finding the right one for specific applications can be tricky. Here are a few factors to consider before making a purchase:

   1. Size and Weight

   The case’s size should match the item’s size to carry. If it is too small, the item may not fit, while if it is too large, it may be bulky and difficult to transport.

   The weight of the carrying case is also a crucial consideration, especially when planning to carry it over a long distance. An excessively heavy bag can be a burden and cause fatigue or strain on the user’s body. Conversely, a bag that is too light may not provide sufficient protection for the contents inside.

   2. Padding

   Padding is important when selecting a carrying case, particularly when transporting fragile or delicate items. The padding provides an extra layer of protection that can help absorb impacts and prevent damage to the contents inside. Moreover, the padding required will depend on the items’ fragility.

   It is also worth considering the placement of the padding within the case. Some bags have padding on the exterior, while others place it on the interior lining. Bags with padding on the interior lining are typically more effective at protecting the contents from sudden impacts or movements.

   3. Materials

   Different materials are used to make carrying cases, each with advantages and disadvantages. For example, hard-shell products made of plastic or aluminum offer excellent protection but may be heavier than cases made of nylon or canvas. On the other hand, soft bags are usually lighter and more flexible, making them easier to carry. However, they may not offer as much protection against impacts.

   4. Customization Options

   Customization allows businesses to create a case design that perfectly meets their unique needs and preferences. Several options include lid stays, casters, color, and custom logos. These features can enhance the functionality and aesthetics of the case, making it easier to transport and use.

   Lid stays are mechanisms that keep the case lid open, allowing easier access to the contents inside. Casters can make it more manageable to move the case around, especially for larger and heavier bags. Meanwhile, adding custom logos can help promote a business or brand, while color can provide a personal touch or match a company’s branding.

   In addition to customization options, it is also important to consider factors like pressure, humidity, and aesthetics. Cases built to withstand extreme temperatures, moisture, or pressure can provide better protection for the contents inside. Aesthetics — including the look and feel of the case — can also impact its suitability for certain applications.

   5. Additional Features

   Additional features can add value and functionality to a case, making transporting items easier and more convenient. Some of the most common features include the following:

   • Compartments and pockets
   • Wheels and retractable handles
   • Shoulder straps
   • Locks and security features
   • Weather-resistant materials
   • Ventilation

   6. Price

   Different cases are available at all price points. Therefore, finding a bag that strikes the right balance between features and quality is important. One approach to accomplish this is to weigh the upfront cost of the product against the potential costs of replacing damaged equipment or repairing it. While investing in a high-quality case may come with a higher price tag, it can be worth it in the long run.

   ZERO Manufacturing: The Leading Provider of Premium Custom Containers and Cases

   If you are looking for a reliable and experienced provider of protective enclosure solutions, ZERO Manufacturing got you covered! With over 70 years of expertise, we are a recognized leader in producing high-quality deep-drawn and fabricated cases, assemblies, and enclosures for various industries. We can also create a custom case that meets your budget and schedule with the features you want to include.

   Contact us today and let our team work with you to find the perfect protective enclosure solution for your unique needs!

5. What To Look For in Storage Cases

   March 21, 2023 6:25 am Leave a Comment

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   Regardless of your industry, it is crucial to have an effective organization and protection system for your belongings for optimal productivity and efficiency. Whether storing tools or carrying supplies to a work site, selecting the appropriate storage case can streamline your job or make it more convenient. However, with so many available options, it can be challenging to determine which case or box best suits your needs.

   Choosing the appropriate storage case is crucial to safeguard your possessions against external threats that can cause harm, such as wear and tear or damage. Moreover, it aids in efficient organization and quick accessibility, saving time and increasing productivity. Here are some of the most important factors to consider when selecting a storage case:

   1. Material and Durability

   Choosing a storage case that can withstand wear and tear while also protecting your belongings from harm is critical. For example, plastic containers are less expensive and lighter, but they may not last and may crack over time. On the other hand, metal cases are sturdier but denser and more expensive.

   Before making a purchase, you must assess its overall strength to ensure that it can protect your things. This can be accomplished by inspecting the materials used. You may also scrutinize the hinges, closures, and handles to check whether they are strong and secure. Additionally, it is recommended to read reviews from other users to see how well the cases hold up over time.

   2. Size and Capacity

   If the case is too small, it won’t fit all your belongings; if it’s too large, it will take up more space than is necessary. To ensure a perfect fit, you should determine the items you intend to store ahead of time and plan the required area or space. It would also help to consider leaving extra room for future purchases.

   Selecting multiple smaller cases rather than one large case may be more effective. This method improves organization and makes the best use of available space. Furthermore, smaller containers are more compact and easier to store in limited space.

   3. Accessibility and Organization

   A well-organized case reduces downtime by allowing you to easily locate what you need. Storage cases are available in various configurations, including compartments, drawers, and dividers. Therefore, it is crucial to identify your requirements and select a design that works for you.

   It’s also important to carefully consider your decision when choosing between a single large compartment case and a case with multiple compartments. While a single container provides space, organizing your belongings may require more work. Conversely, various compartments make organizing fairly easy but can be more difficult to pack and transport.

   4. Portability

   To make sure that transporting your case is hassle-free, the case should fit well inside the vehicle you intend to use and be lightweight. Containers with wheels or handles can be particularly helpful when dealing with heavy or bulky items. It is also essential to assess the case’s weight, size, and handle or strap design for portability.

   5. Price and Value

   To get the best value for your money, you need to consider the price range of different cases and compare the available options. Storage cases may vary in price depending on the material, size, and features. Therefore, it is critical to identify the elements that meet your requirements before assessing the options available within your budget.

   Choose ZERO Manufacturing for High-Quality Custom Containers and Cases

   With over 70 years of experience, ZERO Manufacturing is a recognized leader in providing protective enclosure solutions! We specialize in producing deep-drawn and fabricated aluminum and molded plastic cases, assemblies, and enclosures for multiple industries. These include aerospace, industrial, medical, oil and gas, logistics, electronics, and telecommunications markets.

   Contact us today to partner with us!