From aerospace and military cases to medical device and tech enclosures, choosing the right custom case for your application is essential for optimally protecting valuable equipment. Whether you’re shipping sensitive electronics, storing mission-critical tools, or carrying specialized gear, your case needs to withstand the demands of its environment and usage. In this blog, we’ll explore some factors to consider in selecting the perfect custom case for your needs.
Types of Cases
Cases are available in such types as:
- Rackmount Cases. Ideal for electronic equipment such as servers, AV gear, and networking devices, rackmount cases are built to standard rack unit sizes and often include built-in mounting systems. These cases may feature louvers or perforated panels for ventilation and shock-absorbing materials that protect delicate electronics during transport.
- Shipping Cases. Shipping cases are typically constructed from molded plastic or aluminum. They’re designed to endure rough handling and long hauls. These cases are often customized with foam padding or vibration-dampening materials to shield contents from impact and shocks. A wide range of sizes and configurations is available for safely transporting different types of equipment across long distances.
- Storage Cases. These provide long-term protection for storing products, tools, and equipment. These cases may be stackable for efficient use of space and come with features like locking mechanisms, pressure-release valves, and custom foam interiors. They’re a reliable choice for environments where secure, organized storage is critical.
Material Considerations
You can select from materials such as the following for custom cases:
- Plastic. Polyethylene and polypropylene are commonly used plastics for custom containers. They offer excellent impact resistance, are lightweight, and hold up well against UV rays and moisture — key features of outdoor applications. Plastic cases are versatile, durable, and economical, making them a go-to material for many industries.
- Aluminum. Known for its impressive strength-to-weight ratio, aluminum is preferred when rugged performance is necessary. It’s corrosion resistant and easy to clean, making it ideal for high-use applications. Aluminum cases can also be powder-coated in various finishes to align with your brand aesthetics or functional needs.
- Rigid Foam. The interior of a case is just as important as the exterior. Rigid foams, such as closed-cell polyethylene and polyurethane, offer superior cushioning and protection for delicate or high-value items. These foams are custom-cut to your equipment for a snug and secure fit during transport or storage.
Environmental Protection
To keep the contents of your case safe, you can customize your case with environmental protection features like:
- Foam Inserts. Custom-cut foam inserts hold and secure gear so that it remains stationary. Whether transporting scientific instruments or sensitive electronics, foam inserts help absorb shocks and prevent internal movement. Case manufacturers can tailor the dimensions, density, and firmness of these inserts to meet the specific protection needs of your equipment.
- Locking Mechanisms. Security is key when transporting or storing high-value equipment. Carrying cases can include various locking options such as combination locks, keyed latches, and tamper-evident seals that help prevent unauthorized access and ensure stored equipment remains safe.
Custom Cases at ZERO Manufacturing
From military-grade carrying cases to industry-specific storage containers, ZERO Manufacturing offers precision-engineered products tailored to your exact requirements. With decades of experience producing high-performance cases and enclosures, we specialize in both deep-drawn and fabricated aluminum cases and custom plastic solutions.
Whether you’re safeguarding electronics in a rackmount setup or transporting delicate instruments in a rugged shipping case, our team can design and deliver the perfect case and product features for your needs. We’ll work within your timeline and budget to maximize equipment protection in your operations.
Ready to design your custom case? Request a quote today and discover how the team at ZERO can help build the perfect protective solution for your gear.